BATTERY WORLD ISSUES WARNING

Failing to maintain recreational batteries can lead to reduced performance and premature failure

Battery World National Product Manager, Sebastian Keane, emphasises that all chemistries, but particularly the lead-acid and lithium batteries, require ongoing attention during long-term storage.
“One of the most common causes of early battery failure is prolonged storage in a discharged or partially discharged state,” Sebastian said.
“Batteries left in these conditions will suffer from sulfation and deep discharge degradation.”
Technicians report a seasonal increase in battery replacements at the onset of spring, often due to neglect during the colder months when self-discharge, neglect and low ambient temperatures reduce battery capacity and cranking power.
Key technical considerations for battery storage include:
• Self-discharge mitigation: all batteries experience self-discharge. Cold temperatures slow chemical reactions and reduce available capacity. Regular use of a maintenance or float charger can offset permanent drains and prevent deep discharge.
• Life cycle extension: batteries stored at optimal state of charge (SOC), typically between 80–100 percent, experience less degradation. Lithium-ion chemistries benefit from partial SOC storage, while lead-acid requires full charge to prevent sulfation.
• Safe storage practices: batteries should be stored upright in a dry, well-ventilated environment. Terminals should be cleaned and protected from corrosion using dielectric grease or anti-corrosion spray.
Before storage, Sebastian recommends performing a full system check, including visual inspection for terminal corrosion, case swelling, or leakage.
Cleaning corrosion with a sodium bicarbonate solution helps maintain connection conductivity, integrity and minimise terminal resistance.
“Disconnecting the battery from loads and parasitic draws is essential. Even minimal current leakage can flatten a battery over several weeks,” Sebastian said.
He says technicians and fleet managers should also:
• Measure open circuit voltage (OCV) monthly and recharge if levels fall below 12.4V (for lead-acid) or manufacturer-specific thresholds for lithium.
• For flooded batteries, monitor electrolyte levels and top up with distilled water as needed.
• Rotate batteries in multi-unit storage environments to ensure even usage and minimise uneven ageing.
In conclusion, Battery World notes that consistent off-season maintenance reduces the total cost of ownership, prevents downtime, and improves first-start reliability when equipment is reactivated in spring.

For more information, visit www.batteryworld.com.au